Unleash Infinite Possibilities with Zimmer’s MAGNOROLL: The Ultimate Multi-Purpose Coating Solution

Zimmer Austria, based in Klagenfurt is a leading manufacturer of superior machines tailored for the textile printing and coating sector. With a legacy spanning more than 150 years, Zimmer has established itself as a benchmark for dependable, high-class machineries in textile.

Zimmer Austria offers a comprehensive range of high-quality machines for textile printing and coating. Its main products include:

• Screen printing: Ideal for high-quality mass production with vibrant and bold colours.
• Coating systems: Multipurpose solutions for applying liquid, paste, and foam coatings on various materials.
• Drying systems: Efficient drying solutions integrated into coating and printing lines.
• Steaming systems: Essential for fixing dyes and finishes in textile production.

Introducing the Zimmer MAGNOROLL

The Zimmer MAGNOROLL is a state-of-the-art multipurpose coating machine designed to meet the diverse needs of various manufacturers. Known for its versatility and precision, the MAGNOROLL offers a range of advanced features that makes it a standout choice for coating applications.

The MAGNOROLL can be installed into an existing stenter coating line or as a special designed coating plant with web infeed, dryer and exit. The modular system allows a combination with:

• Working widths spanning from 500 mm (20 in.) to 4800 mm (189 in.).
• 1 or 2 rotary screen-printing aggregates, repeat 640–914 mm, for designed and full surface application with Zimmer roll rod and magnet blade squeegee technology.
• Magnet roll direct coating and low-add-on application.
• Knife coating with knife-on-air and knife-over-roll application technology.
• Slot nozzle device MAGNOJET and/or VARIOPRESS for full surface foam coating.
• Contact or contactless single or double-sided application in horizontal and/or vertical installation can be realised.

Zimmer has mastered various application methods to suit different needs. Here are some of the key methods:

• Magnet roller technology
• Rotary screen with/without magnet system
• Screen to screen
• Knife on air
• Knife over roll (with high precision counter roller for paste application)
• Different foam application devices

The MAGNOROLL is designed for a wide range of applications, including:

• Textiles and technical textiles: Suitable for coating liquid, paste, and foam on various textile materials.
• Innovative materials: Effective for substrates such as glass fibre, paper, film, plastics, nonwovens, carpets, and other innovative materials.
• Specialised coatings: Ideal for applications requiring infrared reflective camouflage, flame retardant, water repellent, silicone coating, dirt repellent, and thermal insulation.

Benefits:

• The only true multi-purpose coating machine in the market, capable of handling a wide range of materials and coating methods.
• Tailored to meet specific customer needs, ensuring optimal performance and results.
• Designed to minimise energy consumption while delivering outstanding results.
• Ensures consistent and high-quality coating applications, enhancing the final product quality.
• Substrates can be sent with different chemistries for product development.
• Tests conducted independently or collaboratively.
• Chemistry suppliers are invited on-site modifications and adjustments to recipes.

Development centre capabilities

• Realistic testing conditions:
  • Machine mimics the design of original production machines.
  • Ensures accurate and realistic testing environments.
• Trial process:
  • Trials typically commence on the smaller coating line.
  • Maximum working width of 620 mm for initial trials.
  • Option to replicate trials on the second coating line upon request.
  • Second coating line has a maximum working width of 2,200 mm.
  • Designed to bolster your confidence in the results.
• Customisation:
  • In-house mechanical engineering and electrical assembly capabilities.
  • Tools tailored to precisely match your specific requirements.

This setup ensures that you can test and refine your coating processes under conditions that closely resemble actual production, providing you with reliable and actionable insights.

A.T.E. Enterprises Private Limited, with over 85 years of expertise, proudly serves as the exclusive agent for Zimmer machinery in India. Our commitment to excellence has earned the trust of leading textile manufacturers, including Welspun Living, D’Decor, Candor Textiles, Kusumgar, SVS Advanced Fabrics, and Vista. These industry leaders have chosen Zimmer MAGNOROLL for their production needs, reinforcing A.T.E.’s reputation for delivering top-tier solutions. By integrating Zimmer MAGNOROLL into their processes, these industry leaders not only enhance their product quality but also ensure greater customer satisfaction through reliable and superior performance and consistent finishing that meets international standards.

The Zimmer MAGNOROLL is a testament to their commitment to innovation and excellence in the textile coating industry. Whether you’re looking to enhance your existing production line or explore new coating possibilities, the MAGNOROLL offers the flexibility and precision you need to achieve exceptional outcomes.