Surya Spinners Enhances Production With Rieter’s Precision Blender UNIblend A 81
Surya Spinners, a leading recycled yarn manufacturer in South India, required a highly productive, flexible and precise solution for its diverse blend ratios for the production of rotor yarn. The precision blender UNIblend A 81 proved to be the perfect match to meet the company’s needs. The company offers a range of recycled rotor yarns, primarily made from recycled cotton fibres and polyester.
Surya Spinners encountered significant challenges in the face of increasing yarn demand. The company needed to enhance its recycled rotor yarn production while ensuring consistent blend quality. The manual mixing process was prone to human errors, making it necessary to find a new solution that could improve efficiency and offer flexibility for various blend ratios. The main blend ratio targeted was 70% recycled cotton fibres and 30% polyester, with the capability to accommodate future requirements for producing different blends simultaneously.
Rieter’s precision blender UNIblend A 81, known for its unique blending principle, addressed Surya Spinners’ challenges. The company opted for the A 81 with four modules, fed by recycled cotton fibres and polyester. After blending, the material is fed to a bale press, and the prepared and mixed bales are distributed to their spinning mills. The A 81 offers precise blending, ensuring consistent blend quality and operates fully automated, enhancing efficiency.
With the UNIblend A 81, Surya Spinners can now double its production. The machine ensures precise blending within a tolerance of 1%, guaranteeing consistent blend quality for high-quality end products. Thiyagarajan Kuppusamy, Director of Surya Spinners, is thrilled with the exceptional performance of the A 81 and praises its unparalleled reliability. The fully automated operation reduces the risk of human errors and enhances operational efficiency. Its compact design allows integration into any existing mill and saves energy costs, contributing to overall operational savings.
“The implementation of the UNIblend A 81 revolutionized our blending process, eliminating the need for manual intervention and ensuring consistent blend results day after day. This helped us solidify our position as a formidable player in South India’s recycled yarn manufacturing business.”, said Kuppusamy.
The UNIblend A 81 has proven to be a transformative solution for Surya Spinners, significantly improving production capacity and blend quality, while reducing operational costs and manual errors.
